DESCRIPTION
PERMAGROUT E is a 100% solids, non-shrink, high strength epoxy-construction
material that is easily mixed for grouting at almost any
consistency. When filled and mixed according to instructions,
high physical properties are achieved, making PERMAGROUT E ideal
for concrete repair prior to re-topping with another PERMATEC
floor coating.
FUNCTION
PERMAGROUT E is recommended for restoring damaged concrete
floors, sumps, trenches, tank pedestals, or sloping floors to
drains. PERMAGROUT E is ideal as a grouting for the frames and
base plates of pumps, gear boxes, electric motors, anchor bolts,
etc.
FEATURES
PERMAGROUT E comes in prepackaged units ready for us. It
compensates for shrinkage in both the plastic and hardened
states, and the fast cure cycle allows for minimal downtime and
a quick repair. PERMAGROUT E possesses the same tenacious
bonding characteristics and high physical properties as the
PERMATEC floor toppings, making it excellent for substrate
repair prior to re-topping with a PERMATEC floor. PERMAGROUT E
has good chemical resistance to alkalies, salts, and mild acids.
MIXING
Prior to application, the PERMAGROUT E (Resin,
Hardener, Pea gravel, and Silica) and the substrate should be
between 65 degrees F and 90 degrees F.
A 5 gallon bucket mixer that
provides a side and bottom scraping action is recommended for
PERMAGROUT E. It is advisable to mix the Resin (Part A) and the
Hardener (Part B) together for 1 minute prior to the addition of
silica or pea gravel. Add the desired amount of silica and pea
gravel based on the pour thickness required and mix for another
60 seconds or until the aggregate is thoroughly wet, and pour
immediately on the floor.
Note: The aggregate must be dry
before mixing. If the aggregate packs together when squeezed, it
is wet and should not be used.
APPLICATION
Depending on the pour thickness, screed raking or hand troweling
will be required to achieve the desired placement. Within 10-15
minutes after the PERMAGROUT E has been applied, silica should
be broadcast on the surface until it is saturated and the excess
removed after the material has set. This step produces a
mechanical bonding mechanism that will enhance the bond of the
final floor topping to the PERMAGROUT E.
CLEAN UP
All mixing and application equipment should be cleaned
immediately after use. If this is done, soap and water, or
biodegradable cleaners can be used. If the material has begun to
set, more aggressive solvents will be necessary. Before using
solvents, refer to their respective MSDS for handling
considerations.
USE TIME
Assuming a 1 inch fill, the PERMAGROUT E will be ready to coat
in 3-4 hours with a substrate and ambient temperature of at
least 75 degrees F.
Note: The thicker the fill, the
faster the material will set up. It is advisable to apply the
final topping (PERMATEC 3000, 4000, 5000, etc.) within 24 hours
of the application of the PERMAGROUT E.
SAFETY
PERMAGROUT E contains blended Epoxies as the resin and blended
Amines as the hardener. Protective clothing and gloves are
recommended to prevent sensitization to these materials. In case
of ingestion or eye contact, contact a physician immediately.
MSDS are available for this product upon request.
WARRANTY
For product warranty see ChemProof Polymers, Inc.
"Standard Limited Warranty." If one is not included
with this literature contact your local distributor or ChemProof
Polymers, Inc. for a copy.
|
|
TYPICAL
PROPERTIES
|
| Solids, by
Volume |
|
100% |
|
Compressive
Strength
ASTM C579 |
|
10,000 psi |
|
| Flexural
Strength ASTM D790 |
|
3,850 psi |
|
Tensile
Strength
ASTM D307 |
|
1,700 psi |
|
Bond Strength
to Concrete
ASTM D4541 |
|
Failure in
concrete |
|
| Water
Absorption |
|
0.10% Max. |
|
PACKAGING
& COVERAGE
PERMAGROUT E 1/2 C.F. kits are packages in pre-measured 110 lb.
units consisting of:
| Component |
|
Lbs. |
|
Container |
|
| 1. |
PERMAGROUT E
Epoxy Resin |
|
|
|
1 gal. bucket |
|
| 2. |
PERMAGROUT E
Hardener |
|
|
|
1 qt. bottle |
|
| 3. |
Blended Silica |
|
50 |
|
Loose |
|
| 4. |
1/8-1/4 inch
Pea Gravel |
|
50 |
|
Separate bag |
|
Note: Components 1, 2, and 3
above are contained within a 5 gallon bucket which can also be
used for mixing PERMAGROUT E. There is more silica and pea
gravel supplied then will normally be used for any substrate
repair operation. The following table supplies basic starting
points for silica and pea gravel blends. These amounts can be
varied slightly to provide different degrees of workability.
| Average
Depth of Pour (inches) |
|
Amount
of Pea gravel & Silica (Lbs.) |
|
Coverage
S.F./C.F. |
|
| 1/4 |
|
20-25 Silica
15 Silica Broadcast |
|
20/.42 |
|
| 1/2 |
|
15 Silica
15 Pea Gravel
10 Silica Broadcast |
|
12/.45 |
|
| 1 |
|
40 Silica
30 Pea gravel
5 Silica Broadcast |
|
6/.65 |
|
| 3 |
|
35 Silica
40 Pea Gravel |
|
3/.65 |
|
To maintain physical integrity it
is not recommended to exceed a 75./1 aggregate to resin ratio by
weight.
PERMAGROUT E is also packaged in
20 gallon and 60 gallon units without the aggregate.
STORAGE
& SHELF LIFE
PERMAGROUT E should be stored at 50-90oF in a dry area out of direct
sunlight. All containers should remain unopened until ready for
use. If stored as set out above, PERMAGROUT E has a minimum
shelf life of one year.
WHERE PERMAGROUT E
SHOULD NOT BE INSTALLED
PERMAGROUT E should not be applied over substrates:
- subject to hydrostatic
pressure
- which are unsound
- which are contaminated and
cannot be cleaned
- at temperatures below 65oF
(consult ChemProof Polymers, Inc.)
|