The vertical formulation of PERMATEC 3000 is trowel applied at 1/8 inches (125 mils).

FUNCTION
The primary use of PERMATEC 3000 is as a high strength floor topping for industrial service where severe mechanical abuse and/or chemical exposure is anticipated.

TYPICAL APPLICATIONS

• Process floors
• Containment basins
• Trenches
• Sumps
• Tank bases
• Any area in general where harsh chemicals are used

FEATURES
PERMATEC 3000 is a 100% solids system and allows for a fast application where good chemical and wear resistance are required. PERMATEC 3000 can be installed over most sound floors including old or new concrete and most types of repair mortars. At varying thicknesses up to 1/4 inches, the PERMATEC 3000 system provides long term chemical resistance for splash and spill, or immersion service in many chemicals. (For specific recommendations refer to the "Chemical Resistance Guide" and your local distributor.)

As with all PERMATEC systems, PERMATEC 3000 provides excellent physical protection even in the harshest industrial settings. The physical properties of PERMATEC 3000 are many times those of standard concrete.

OTHER FEATURES INCLUDE:

• Rapid cure resulting in minimal downtime
• 100% non-porous
• Can be applied over damp concrete
• Odor-free
• Non-skid safety finish

MIXING & APPLICATION
The following is a brief summary of concrete preparation and the application procedure for PERMATEC 3000. This information is intended for use in the system evaluation, applicators should refer to the "Floor Topping" application bulletin for more detailed application procedures.

SURFACE PREPARATION
NEW CONCRETE - The concrete should be well cured for a minimum of 10 (ten) days, per ACI 308-81, (R-1986), clean, dust free and free of all contaminants. Mechanical methods such as sandblasting, scarifying, or shot blasting should be employed to remove the weak layer of surface laitance. A minimum tensile strength of 200 psi is required of the prepared surface. Acid etching with muriatic acid is acceptable but less desirable. care must be taken to completely remove all residual acid prior to the application of PERMATEC 3000.

EXISTING CONCRETE - Concrete must be structurally sound and free of all contaminants. Weak or contaminated concrete must be removed until sound concrete is realized. Old coatings, toppings, waxes, oils, etc. must be removed prior to the application of PERMATEC 3000.

MIXING
Prior to application, the PERMATEC 3000 (Resin, Hardener, and Silica) and the substrate should be between 65 degrees and 90 degrees F.

In order to maintain a clean mixer from batch to batch, the Resin (Part A) and a portion of the Silica (Part C) should be added to the mixer and agitated long enough to clean the blades. Add the Hardener (Part B) only when the batch is ready to be applied. Mix for approx. 30 seconds - 1 minute, then add the remainder of the silica and mix for another 90 seconds. Pour immediately onto the floor.

APPLICATION
A self-leveling tendency will be noticed after the material has been poured on the surface to be coated, however some assistance is required in order to achieve the specified thickness. Conventional hand-troweling and screed raking are the two recommended methods of application. Screed raking is generally preferred because of the uniformity in thickness that can be achieved. A silica broadcast is required for proper filling of the system and for skid resistance. The surface should be saturated and the excess removed after the material has set.

SAFETY
PERMATEC 3000 contains blended Epoxies as the resin and blended Amines as the hardener. Protective clothing and gloves are recommended to prevent sensitization to these materials. In case of ingestion or eye contact, contact a physician immediately. MSDS are available for this product upon request.

View Chemical Rating Guide

Application thickness may vary from 1/8 to 1/4 inches, depending on the expected service conditions. Factors to consider are #1) length of chemical exposure (e.g., immersion vs. splash/spill) and; #2)mechanical abuses (e.g., tow traffic, loaded trucks vs. cart and foot traffic, etc.)

Note: Some applications may not require a 1/8 or 1/4 inch floor topping (e.g., secondary containment, many vertical applications, etc.) Consult ChemProof Polymers for more specific recommendations.

CURE TIME
The cure time of PERMATEC 3000 and other resinous systems are very dependent upon the temperature of the substrate. The ambient temperature may not be the same as the substrate temperature. For example during winter, concrete may be colder than the surrounding ambient temperature. As temperatures during the day may increase, large masses of concrete will be much slower to react. During summer days direct sunlight will increase the concrete temperature over that of ambient air. The substrate temperature should be monitored and remain at or above 65^o F.
 

PERMATEC 3000 is designed for application temperatures above 65^oF.

PERMATEC 3000 CT is designed for application temperatures between 45^oF and 65^oF.

PERMATEC 3000 XCT is designed for application temperatures between 32^oF and 45^oF.

WARRANTY
For product warranty see ChemProof Polymers, Inc. "Standard Limited Warranty." If one is not included with this literature contact your local distributor or ChemProof Polymers, Inc. for a copy.

CLEAN-UP
All mixing and application equipment should be cleaned immediately after use. If this is done, soap and water, or biodegradable cleaners can be used. If the material has begun to set, more aggressive solvents may be necessary. Before using solvents, refer to their respective MSDS for handling considerations.

STORAGE & SHELF LIFE
PERMATEC 3000 should be stored at 50-90^oF out of direct sunlight. All containers should remain unopened until ready for use. If stored as set out above, PERMATEC 3000 has a minimum shelf life of one year.

WHERE PERMATEC 3000 SHOULD NOT BE INSTALLED
PERMATEC 3000 should not be applied over substrates:

• subject to hydrostatic pressure
• which are unsound
• which are contaminated and cannot be cleaned
• at temperatures below 65^oF (consult ChemProof Polymers)

RELATED & ANCILLARY PRODUCTS
PERMATEC 4000
Modified Epoxy Floor Topping

PERMATEC 5000
Modified Epoxy Floor Topping

PERMAGROUT E
Epoxy Grout/Resurfacer

PERMAFLEX 1100
Flexible Epoxy Underlayment

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